The G35 manual swap kit enables conversion from automatic to manual transmission, offering enhanced driving engagement; Designed for 350Z and G35 models, it includes OEM components for seamless integration, addressing issues like soft synchronizers. Ideal for DIY enthusiasts and professionals, this kit provides a comprehensive solution for enthusiasts seeking improved control and performance.
1.1 Overview of the G35 Manual Swap
The G35 manual swap kit offers a comprehensive solution for converting automatic G35 models to manual transmission. Designed for compatibility with 350Z and G35 sedans and coupes, it includes OEM components like the CD009 transmission, mounts, and clutch kits. This swap eliminates issues such as soft synchronizers and grinding shifts, providing a smoother driving experience. Ideal for enthusiasts, it supports various engine configurations and is adaptable for both DIY and professional installations, enhancing performance and driver engagement.
1.2 Benefits of Converting to a Manual Transmission
Converting to a manual transmission enhances driving control and engagement, offering a more immersive experience. It improves performance by eliminating torque converter slippage and providing crisp gear shifts. Manual transmissions are also more durable and require less maintenance than automatics. Additionally, they often improve fuel efficiency and reduce repair costs. For enthusiasts, a manual swap can increase the vehicle’s value and appeal. The G35 manual swap kit makes this upgrade accessible, ensuring a seamless transition while retaining OEM-like reliability and performance.
Key Components of the G35 Manual Swap Kit
The kit includes a Nissan OEM 6MT transmission, mounts, clutch kit, hydraulic components, shifter, and driveshaft modifications, ensuring a complete and seamless manual transmission conversion.
2.1 Transmission and Mounts
The G35 manual swap kit features the Nissan OEM CD009 6-speed transmission, designed for compatibility with 2003-2006 350Z and G35 sedan and coupe models. This transmission is known for its robust construction and smooth shifting, eliminating common issues like soft synchronizers and grinding. The kit includes transmission mounts specifically engineered to fit seamlessly with the G35’s chassis, ensuring proper alignment and stability; This setup is ideal for enthusiasts seeking a reliable and OEM-like manual transmission conversion, enhancing both performance and drivability.
2.2 Clutch Kit and Hydraulic Components
The clutch kit in the G35 manual swap includes a complete setup with a clutch disc, pressure plate, and bearing, ensuring smooth and precise gear engagement. Hydraulic components such as the clutch master cylinder and slave cylinder are also provided, designed to integrate seamlessly with the manual transmission. These parts are essential for proper clutch operation and pedal feel. While the kit is comprehensive, some custom work may be required for the clutch pedal installation to ensure optimal functionality and compatibility with the vehicle’s existing systems.
2.3 Shifter and Driveshaft Modifications
The G35 manual swap requires specific modifications to the shifter and driveshaft for proper functionality. The shifter must be custom-fitted to align with the new manual transmission, ensuring smooth gear engagement. Driveshaft adjustments are necessary to accommodate the manual setup, maintaining proper balance and avoiding vibration. These modifications are critical for seamless integration and optimal performance, ensuring the vehicle operates as intended with the new manual transmission system.
Step-by-Step Installation Guide
The installation involves preparing the vehicle, removing the automatic transmission, and installing the manual setup. Detailed steps guide the integration of the clutch, shifter, and driveshaft modifications.
3.1 Preparing the Vehicle for the Swap
Begin by draining the transmission fluid and disconnecting the battery to ensure safety. Remove the shifter and center console to access the transmission area. Inspect and replace any worn-out components. Gather tools like wrenches, sockets, and torque wrenches. Ensure the vehicle is securely lifted on jack stands for better access. Clean the area around the transmission to prevent contamination during the swap. Double-check all parts for compatibility and completeness before proceeding.
3.2 Installing the Manual Transmission
Start by removing the automatic transmission, ensuring all connections are disconnected. Carefully lift the manual transmission into place, aligning the bellhousing with the engine. Secure the transmission mounts and crossmember. Reconnect the driveshaft and any electrical connectors. Tighten all bolts to the specified torque. Install the new clutch and pressure plate, ensuring proper alignment. Double-check the transmission fluid level and test drive the vehicle to ensure smooth operation.
3.3 Integrating the Clutch Pedal and Shifter
After installing the manual transmission, focus on integrating the clutch pedal and shifter. Mount the clutch pedal assembly, ensuring proper alignment with the master cylinder. Fabricate or modify the shifter opening in the floorpan to accommodate the new shifter. Connect the shifter to the transmission and adjust its position for optimal driver comfort. Ensure all linkages are securely attached and functioning smoothly. Double-check the clutch pedal’s free play and adjust as needed for precise control.
Necessary Modifications and Custom Work
The G35 manual swap requires custom fabrication for the shifter opening and clutch pedal installation. These modifications ensure proper fitment and functionality of the manual transmission system.
4.1 Fabrication Requirements for the Shifter Opening
Fabrication is needed to create a proper shifter opening in the G35’s center console. This involves cutting and reinforcing the area to accommodate the manual shifter. Ensure precise alignment and fitment to maintain proper transmission operation. Durable materials and careful measurement are essential to avoid damage or misalignment. This step is crucial for a seamless integration of the manual transmission system.
4.2 Clutch Pedal Installation and Adjustment
Installing the clutch pedal requires precise alignment with the transmission. Ensure the pedal assembly is securely mounted and connected to the hydraulic system. Adjust the pedal’s free play and engagement point for smooth operation. Proper alignment prevents inconsistent clutch engagement and reduces wear on components. Use OEM-specification parts for reliability and longevity. Adjustments may need fine-tuning post-installation to achieve optimal performance and driver comfort.
Cost and Availability of the Swap Kit
The G35 manual swap kit’s cost varies, with new components priced higher than used ones. DIY installation saves labor costs, while professional services add to the expense.
5.1 Pricing for New vs. Used Components
Pricing for the G35 manual swap kit components varies significantly between new and used parts. New OEM transmissions and clutch kits can range from $3,000 to $5,000, ensuring reliability and warranty. Used components, often sourced from trusted sellers or forums, can cut costs by half or more, though condition and availability may vary. Balancing budget and quality is key for a successful swap.
5.2 DIY vs. Professional Installation Costs
DIY installation of the G35 manual swap kit can save significant costs, with parts alone ranging from $2,000 to $4,000. Professional labor costs typically add $2,000 to $4,000, depending on shop rates and complexity. DIY enthusiasts with mechanical skills can handle the swap, but professional installation ensures OEM-like quality and warranty. Tools and expertise required make DIY challenging for novices, while professionals offer peace of mind and reliability for the conversion.
Compatibility with Different G35 Models
The G35 manual swap kit is compatible with 03-06 sedans, 03-07 coupes, and other RWD VQ-equipped models like M and FX.
6.1 Sedan vs. Coupe Compatibility
The G35 manual swap kit is designed to fit both sedan and coupe models seamlessly, ensuring compatibility across various body styles. The kit works with 03-06 sedans and 03-07 coupes, maintaining OEM-like performance and feel. This versatility allows enthusiasts to enjoy manual transmission benefits regardless of their G35 variant, making it a universal solution for enhancing driving dynamics and control in any model.
6.2 Engine and Chassis Considerations
The G35 manual swap kit is tailored for vehicles equipped with the VQ35DE engine and rear-wheel-drive chassis, ensuring compatibility and optimal performance. Designed to integrate seamlessly with the existing powertrain, the kit minimizes the need for extensive modifications. This makes it an ideal choice for enthusiasts looking to retain the factory engine while upgrading to a manual transmission, offering a balanced blend of power and control.
Common Challenges and Solutions
Common issues include soft synchronizers, grinding shifts, and clutch pedal adjustments. Solutions involve upgrading components and precise installation to ensure smooth operation and durability.
7.1 Addressing Soft Synchronizers and Grinding Issues
Soft synchronizers and grinding issues are common during G35 manual swaps. Upgrading to a high-performance clutch kit and ensuring proper alignment of the transmission components can resolve these problems. Additionally, replacing worn-out synchronizer rings andlubricating gear engagements significantly improves shifting smoothness. Professional installation is recommended to avoid further complications and ensure long-term reliability of the manual transmission system.
7.2 Troubleshooting Post-Swap Problems
Post-swap issues may include misaligned drivetrain components or improper clutch engagement. Inspect all connections and ensure the driveshaft is properly aligned. Check for worn or damaged parts, such as the pilot bearing or flywheel. Adjust the clutch pedal to the correct specifications and verify hydraulic system functionality. Consulting online forums or professional mechanics can help resolve persistent problems, ensuring a smooth and reliable manual transmission experience for your G35.
Case Studies and Success Stories
Successful G35 manual swaps have been documented in forums, showcasing improved performance and driver satisfaction. Enthusiasts report smoother shifts and enhanced control post-conversion, encouraging others to pursue the modification.
8.1 Real-World Examples of Successful Swaps
A 2006 G35 sedan successfully transitioned to a manual transmission using the OEM CD009 kit, eliminating soft synchronizer issues. Owners report improved performance and driving engagement. Community forums highlight a 350Z swap achieving factory-like functionality, while a G35 Coupe swap demonstrated enhanced control. These examples showcase the kit’s reliability and effectiveness, inspiring confidence for enthusiasts considering the conversion.
8.2 Community Feedback and Recommendations
The G35 manual swap kit has received positive feedback for its comprehensive design and seamless integration; Enthusiasts highlight its OEM-like performance and reliability. Many recommend sourcing parts from reputable sellers to ensure quality and compatibility. DIYers praise the kit’s manageability, noting it requires basic mechanical skills and tools. Professional installation is advised for those with limited experience. Overall, the kit is well-regarded for its ability to enhance driving dynamics while maintaining the vehicle’s integrity.
The G35 manual swap kit offers a rewarding upgrade for enthusiasts seeking enhanced driving engagement. Its comprehensive design and OEM-like performance make it a popular choice for VQ-powered vehicles.
9.1 Is the G35 Manual Swap Worth It?
The G35 manual swap offers enhanced driver engagement and control, making it a worthwhile upgrade for enthusiasts. Improved performance, reduced maintenance, and increased satisfaction justify the investment and effort required for the swap, making it a valuable modification for those seeking a more dynamic driving experience.
9.2 Future of Manual Swaps in the G35 Community
The G35 manual swap continues to gain popularity, supported by a thriving enthusiast community. With growing interest in DIY modifications and performance tuning, the demand for swap kits is expected to rise. Improved availability of components and shared knowledge through forums and social media will further fuel this trend, ensuring the G35 remains a staple in the manual transmission community for years to come.